2002 ford explorer egr valve problems. Thread starter joedh12; Start date March 26, 2013; J.

2002 ford explorer egr valve problems I have been getting the ECL light coming on intermitently, and then resetting its self as soon as the ignition is turned off. 4L) - 4. Connect the EGR valve to exhaust manifold tube to the EGR external pressure valve. It is an EGR valve, EVR, MAP and DPFE sensor rolled into one package. The third part (TEST 6) is to test to see if it is 2005 Ford Explorer 4. we put on a new egr valve assembly and still after driving a few blocks the light comes back on. Please also check out the statistics and reliability analysis of the 2002 Ford Escape based on all problems reported for the 2002 Escape. Featured content New posts New media New media comments New profile posts Latest activity. Repair - Troubleshooting - Modifications. Thread starter Black_Sport; Start date April 8, 2008; 1; 2; Next. Two issues in replacing the valve are unscrewing the EGR pipe from the exhaust manifold. Went to Autozone and they scanned that is was the EGR valve. Elite Explorer members see no advertisements, no banner My 2002 Ford Explorer Sport Trac was having a slow leak of anti-freeze, so I nurse it along as I could not afford to have the hose replaced. The vehicle will not idle in reverse and the gears seem to change roughly. The worst complaints are timing chain tensioner problems, engine failure, and spark plug spit out. We've bought an f-150, explorer, and the Focus from the same dealership. Customer: I was wondering if any of the mechanics have a diagram and procedures to remove and install the pvc valve on a 2002 Ford Explorer XLT Flex Fuel. Tried to remove EGR valve but have been unable to break the bolts loose, and fear rounding off the heads or twisting the Step 1: What is a DPFE Sensor? “DPFE ” means “Differential Pressure Feedback of EGR”. when first started it will run smooth at around 1100rpm until it When the valve itself fails, either the diaphragm ruptures or the pintle on the valve becomes caked with carbon and sticks open. M. It still ran rough and shook. Joined December Egr Valve Explorer, Mountaineer. Filter . SKU # where is the location of the egr solenoid on the 2002 explorer 4. If the tubes are clean you may have to replace the EGR Pressure sensor to fix the problem. Enter your search keyword. I do not have a 1-1/16 combination wrench; going to my local hardware store tomorrow (22 mile round trip) to get one. 0 V6, 6 obd2 codes! This one is driving me crazy. Cost to Fix P1401 Ford. I removed it, cleaned it out and Shop wholesale-priced OEM Ford Explorer EGR Valves at FordPartsGiant. So far my engine runs great. Please note that Ford Authority is a product of Motrolix LLC and is not sponsored, owned, or in any other way This could be triggered by various problems within the vehicle’s EGR system, such as a faulty EGR valve, a blocked EGR passageway, or issues with the Differential Pressure Feedback EGR (DPFE) sensor. Related repairs I have just bought a 97 Ford Explorer XLT 5. I doubt that, the EGR system is very good at throwing codes. That can be a mistake. Trusted mechanics, rated by thousands of happy car owners. The replacement is straight forward, but did have some challenges. The Ford Explorer is known for a rough idle, engine stalling, loss of power, and misfires, accompanied by the check engine light. Part number KA1A Code P1409 Ford Description. 0 l I recieved a code for EGR valve position circuit below minimum voltage. Also please check out the statistics and reliability analysis of Ford Explorer Sport Trac based on all problems reported for the Explorer Sport Trac. That EGR code is caused most of the time by a bad vacuum line from the EGR solenoid to the valve or a bad EVR solenoid. Replaced egr valve dpfe sensor and vacuum solenoid cleaned all the pipes going to egr. Duralast EGR Valve EGR2005 $ 68 99. E. A bad EGR valve can cause a check engine light and fail i Ford Explorer Exhaust Gas Recirculation/EGR Valve Replacement costs starting from $209. Thread starter joedh12; Start date March 26, 2013; J. If you Position EGR external pressure valve, with a new EGR valve gasket, onto upper intake manifold and install retaining bolts. Shop EGR Valves & Parts for 2002 Ford Explorer with eBay Guaranteed Fit. Close. Engine Performance Problem 1996 Ford Explorer 6 Cyl Two Wheel Drive Automatic How Do You Change An Egr Valve When You Can't Get A Asked by planecrazy · 2 ANSWERS. I know the code is for opening but a closed valve will not cause any problems. In general, the cost of replacing a DPFE sensor can range from $100 to $200, including parts and labor. Ford Maverick 1976 AC Clutch Coil Connector. Maintained extremely well. If I am changing the EGR valve is it worth changing the (DPFE) Sensor also? Thanks Reply. Mr. This problem could be related to a bad gas cap o-ring, or something more involved like an evaporative emissions system leak, Ford EGR Systems Late-model EGR systems are a differential pressure feedback system (DPFE) regulated by a power control module (PCM). Shop by category. The purpose of this test is to verify 2002 Ford Explorer Replacement Complete Differential. I plugged the bleed off port on the EGR valve and got a rough idle so I think the valve is working but I understand the DOFE sensor is built in to the valve so not sure how to test that. Others rely on an electric signal. Please also check out the statistics and reliability analysis of the 2017 Ford Explorer based on all problems reported for the 2017 Explorer. The most recently reported issues are listed below. March 26, 2013 #1 I recently 2001-2002 Ford Explorer Sport 2001-2002 Ford F-150 2001-2002 Ford Ranger 2001-2002 Ford Windstar 2002-2003 Ford Explorer Ford Factory Service Bulletin OBDII Code P0401 Code. exhaust and vacuum) directly and electrical current indirectly since it is controlled by Stuck open EGR valve: Lowers the temperature inside the combustion chamber and prevents proper fuel combustion, releasing more unburnt hydrocarbons in the exhaust fumes. Partsgeek offers replacements for the F150, Explorer, F250 Super Duty, F350 Super Duty, Mustang, Ranger plus more. The EGR valve takes a portion of the gas that your engine is excreting, Thank you for writing in with this question. Reach us The EGR valve is located at the right rear corner of the intake manifold near the firewall you will have to remove the throttle body cover to access it When you have a bad idle air control valve in your car, there are several problems and symptoms that will present themselves. The valve is connect to the air intake manifold with two 10mm bolts. Shorty 92 XLT 4x4 87 Bronco II No fishing this time. The problem? Carbon buildup where the EGR enters the manifold. Geoff E. It’s a common 2002 - 2005 Explorer Mountaineer 3rd Generation. After I removed the upper intake manifold, I noted that the o-ring used was greenish in color, didn't have any grooves around the edge and had a larger cross-section. An O2 sensor fault (which I cleared by replacing the Downstream, Pasenger side TEST 3: Bench Testing The EGR Valve. I replaced the EGR valve & sensor. Live Chat; 1-888-788-9341; Ford Parts; Lincoln Parts; Mercury Parts; Accessories; Login/Register; My Account; Before replacing any parts try cleaning the EGR valve, tube, and passages. jlrapp8 Well-Known Member. Labor costs are estimated between $45 and $56 while parts are priced between $128 and $143. Related repairs may also be needed. 19,353 Satisfied Customers. Flat rate pricing based on labor time and parts. Clean the unit and test again. This vacuum leak causes unmetered air to enter the engine, and the fuel system becomes insufficient to compensate for the large amount of air I was able to get the tube nut loose at the top end (egr valve) but had real problems at the header. Buy Online. Delphi (1) Duralast (1) Price. The engine coolant leak is from a factory defect, which causes cracking on the front coolant passage of the intake Customer: 2004 Ford Explorer was having problems with EGR. So they began replacing them with the plastic one. Nadrek New Member. I was told to. Duralast EGR Valve EGR2005. 2002 Ford Explorer engine problems with 492 complaints from Explorer owners. 0 and codes po403 and po443 keeps coming up. FLAT RATE SHIPPING on most API 5263-07499846 orders. If the EGR is old and dirty, buy a new one and don't even frustrate yourself trying to troubleshoot it unless you really know what you are doing. (EGR FLOW) Thread starter jlrapp8; Start date October 18, 2009; 1; 2; Next. I have had three 4. 0 as enough kids have moved out that the vehicle is no longer needed. Choose top quality brands API, Autopart Premium, DIY Solutions, Delphi, Forecast, Motorcraft, Replacement Ford EGR Systems Late-model EGR systems are a differential pressure feedback system (DPFE) regulated by a power control module (PCM). A common problem is a rupture or leak in the diaphragm. New media New comments Search media. - The EGR valve could be sticking or the EGR passages could be restricted; both issues are very common. EGR valve P0443 evap purge control valve Just to be thorough, I replaced all 4 O2 sensors, the EGR, and the Purge Valve. Stuck closed EGR valve: Raises the combustion temperature I didn't replace my EGR, I just took it out and cleaned it. On average, the parts for an EGR valve replacement can range from $100 to $300, while labor costs can be between $100 and $200. One of these components commonly found on many EGR systems is the EGR pressure feedback sensor. Joined February 26, 2009 Messages 137 Reaction score 0 Year, Model & Trim Level 2002 mercury mountaineer. Grab your scan tool, contributing writer Glen Beanard explains how to diagnose problems in these systems. Advanced: Daily No matter the situation, Advance Auto Parts has the EGR Valves you desperately need. Vendor:motorcraft. And if the EGR diaphram is ripped or leaking, then it should be recognized by the ECU, as it Replaced the EGR valve and the codes not come back. Grid. It turns out that depending When my Check Engine Light came on after 100,000 miles, I replaced my EGR valve (as the diagnostic tool read EGR valve problems), and also replaced the spark-plugs with BOSC platinum (2 prong style). I used a cinder block. I had a code come up on the OBD2 reader that is P0401 that comes up EGR valve My 2002 Ford Explorer had a failed tube mounted "differential pressue feedback from egr" (dpfe) sensor after 30k miles. In my opinion this is good as not carbon and sticking issues or vacuum problems for it to work. 6L, with mach 1. com https://trq. Usually, a bad or failing EGR valve will produce any The 2002 Ford Explorer has 4 problems reported for egr valve failure. FORD is not the seller of the parts offered for sale on this website. Set custom price range: to. Reviews for. Joined March 26, 2013 Messages 1 Reaction score 0 City, State Lawton, OK Year, Model & Trim Level 2004 Ford Explorer. ly/maxcar_subIs a pre-owned 4th generation Ford Explorer a wise inves 2002 - 2005 Explorer Mountaineer 3rd Generation. New posts Search forums. so, apparently there's a nut. An EGR system component such as the EGR valve involves more than one flow (i. I changed the EGR valve with factory EGR valve and had the computer reset. He scanned 3 x's to make sure and the computer gave him the same reading. Black_Sport Active Member. Tighten EGR valve to exhaust manifold tube nut to 34-47. com. All fit 1993-2023 Ford Explorer and more. There are simple tests for all of these. here are some pics of what You will find the DPFE sensor in Ford engines like the ford ranger, expedition, taurus, escape, focus, and many more. The most common symptom of a bad canister purge valve is a check engine light on your dashboard. Reviews. What's new. On top of low prices, Advance Auto Parts offers 3 different trusted brands of EGR Valves for the 2002 Ford Explorer. . If you are having a EGR vac issue, then you should be receiving CEL codes and should be able to to do a CEL read out and see what comes up. DPFE Sensor TEST 5: Testing The EGR Vacuum Regulator Solenoid (Part 2) The second part of this test is to verify that the EGR Vacuum Regulator Solenoid is getting power (12 Volts). Step one, engine off, apply vacuum to the valve and see if the valve holds vacuum. There's an EGR systems module (ESM) that incorporates a DPFE. 6. However, I simply could NOT find the location of my PCV valve Full guide on how to replace the EGR valve on your 2004-2010 Ford Explorer and Mercury Mountaineer. Not only that but burning fuel or 6. 6 | Find answers to your 2002 Ford Explorer question. It is a generic code, which means that it has the same meaning for the Ford Explorer as it would any other vehicle. Cougar. When an EGR valve is stuck in The EGR valve can be removed and cleaned like explained above (use O2 safe carb cleaner), but the majority of the time the "flow" problem is in the actual feed line (EGR tube) itself. 4. And only use OEM. 0L(aprox since the odometer stopped displaying long ago) I will be trying the fix I found on this website! <O </O <O </O My most pressing issue is I need to get the car smogged. This test step is done with the EGR valve off of the engine. 0 that had an EGR system EGR valves contain a spring-actuated diaphragm. Still have code; shiny new module looks great though. Its not the first engine to not have and EGR valve. 5l. It's connected to the exhaust manifold by a tube with a 1-1/16 nut at the valve. Sponsored. Ford Explorer Exhaust Gas Recirculation (EGR) which is why you have an EGR valve. Tools needed Torque Wrench. 6L (in a 98 Expy) with 126K miles has the P0401 code. gofundme. Say goodbye to perf I own a '96 stock XLT Explorer 103,000 miles. Pricing. EGR Insufficient Flow Check Engine Light. experience and we will no longer purchase Ford vehicles because of the lack of cooperation from both the dealership and Ford. There appears to be a fitting screwed into the header and then the tube with nut screws into that. If you live in an emission restricted area, you need to keep your EGR in operating condition. I work at a mom and pop repair shop in philadelphia. Labor costs are estimated between $129 and $163 while parts are priced between $186 and $200. com Skip to main content. Thread starter I have a 2002 explorer 4dr XLT with the E 4. One important Cost to Fix P0402 Ford. Reply. 13. 1996. 2002 Ford Explorer Eddie Bauer V8 4x4 Firetruck Red (Early build! . Service Engine Soon Light– P0401 will illuminate the service engine soon light. Massive selection from top brands on eBay. 0 has fault code po401. They will drop everything, hunt you down, and then go on like you never existed once Explorer Maintenance - Modifications Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free ! Forums. So glad Ford incorporated the cheap DPFE sensor into the expensive EGR valve in '04+. 1-1/8 Inch Wrench. 2). . Part # EGR2005. Joined April 13, When I gave up on Ford solving my bucking problem at low speeds, my salvation came when I saw a post about replacing the EGR DPFE valve. 0 V6, and for over a year I have had a code P0401 or P0402, insuffiecient EGR flow, and Excessive EGR flow, respectively. It’s also referred to as "Delta Pressure Feedback of EGR", with ‘ Delta ’ mean ing The EGR throttles in exhaust gas, the DPFE measures the flow and the regulator sends varying vacuum to the EGR to control the amount of valve opening of the EGR valve, all controlled by PCM. I see a 2002 Suburban in my future) 1992 Supra Comp TS6M 351W HO (with dual 3. Ratchet. I checked the gas cap for cracks, the rubber is good, but noticed the flange in the tank is not closed Buy 2001-2002 Ford Explorer EGR Valve API for a low price of $30. 0 ltr V-8, and the EGR code PO-402 has caused the CEL to be illuminated for the last several weeks with no degredation in Bottom line, if you replace your EGR valve, use a Ford replacement part, the aftermarket part has far lessor quality than the Ford part. These might 2002 - 2005 Explorer Mountaineer 3rd Generation. e. com" ) is brought to you by Ford Motor Company ("FORD") together with the Ford or Lincoln Mercury Dealership that you select as your preferred dealer ("dealer"). It keeps the engine operating smoothly for a long period. I rarely just go start On performance car build-ups the EGR is always removed. The cost of repairing a P1401 Ford code can vary depending on the specific cause of the issue. 2007 - 2010 Ford Explorer Sport Trac. 0 liter engine (V6) is known for having an issue with the DPFE sensor (EGR Sensor) which will set a code of P0401, it is not very common to have a plugged My check engine lights keeps coming back on. The system is composed of a In this how-to video, we guide you through the swift and straightforward process of replacing the EGR Valve on your Ford 2. 0L, 2002-05. While it may be the TPS causing sudden loss of power, you can check/test this too before buying one. customer: i am working on a 2010 ford explorer 4. This range does not include taxes and fees, and does not factor in your unique location. I have had no major problems until recently when I had my DPFE sensor go bad (MIL lamp illuminated, code PO401 EGR insufficient flow, code read courtesy of Autozone). Looks like something we could do ourselves so I f http://www. Highly unlikely a fuel This thread shows EGR system components in the 2. Great deals. 5" wide open exhaust! ) V8 SUVs and V8 Boats are my thing. Pick Up In-Store. Members. Cleaning EGR valve. Just what I was told. A malfunctioning or clogged EGR valve is known to disrupt the vehicle's air fuel ratio that causes performance issues due to reduction in power, acceleration as well as decreased fuel efficiency. The system is composed of a Ford Explorer Sport Trac EGR Valve Replacement Cost The average cost for a Ford Explorer Sport Trac EGR Valve Replacement is between $199 and $229. The parts and labor required for this service are How It Works. I got the Motorcraft EGR valve (part # CX-2102) from I have the same check engine light and random O2 codes, EGR code, & Evap Purge Control Valve code So random codes come and go like: P0135 bank1 sensor1 P0141 bank1 sensor2 P0155 bank2 sensor1 P0161 bank2 sensor2 P0403. Richard. 6L V8. Overall https://amzn. Now it seems that I am having problems with the transmission. Find a Shop. '04 Explorer: changed EGR valve, now it won't start. we ran tests on fuses # 42 and 43 and found no The EGR system module (ESM) is one of Ford’s latest EGR systems for gasoline engines. Joined February 6, 2011 Messages 2 Reaction score 0 Year, Model & Trim Level 2006 Explorer XLT. Also, as the EGR valve is connected to the exhaust system, the bolts tend to be difficult to remove and there isn't much room to maneuver. When I see a complaint of pinging and detonation, the first place I look is the EGR system. The EGR ports in the throttle body Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving December 14, 2002 Messages 5,476 Reaction score 6 City, State Denver, CO Year, Model & Trim Level '98 TJ Sport. What would cause a hold blow in the EGR valve The Ford Parts online purchasing website ("this website"or "FordParts. 2002 Ford Explorer XLT. EGR valve exploded - Has anyone ever seen a EGR valve body blow apart? Skip to content 2002 Ford Escape XLT FWD-Maintenance & Repair. A blocked EGR valve will only throw codes. 0. 0L I6 (inline) in my Jeep Grand Cherokee 2002. That’s because the EGR i have a 2002 explorer xlt, I'm trying to figure out what needs to be done. 10mm Socket. Exploring the Vacuum Diagram of a 2002 Ford Explorer Sport Trac. February 26, 2008 #4 ^^^What he said^^^ EGR = good, if you're truck has it, it'll only help your MPG/performance *From a graduate mechanical engineering student so today we have a 08 ford explorer with a 4. Murphy might visit you one day sooner than later. If you get pinging, many cars have knock sensors Explorer Maintenance - Modifications - Performance - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. J. 0L ? Click to expand Check your PM!! Good luck getting it sorted. 0) That being said, I can't get the nut loose at the EGR valve; no amount of penetrating oil has helped and I'm a little nervous about using a torch in that location. × . OK guys. Rondo - USMC, Combat Engineer, 1983-1996 Click here for a list of my write-ups! FIND on 4-22-13 said: Don't mess with Boston. The cost of repairing a P0402 code on a Ford vehicle can vary depending on the specific cause of the issue. You don't want to twist the tube since it's a PITA to replace that tube once it's broken/leak. try searching for DPFE sensor and you should find lots about it. Ford Escape EGR Valve Replacement Cost The average cost for a Ford Escape EGR Valve Replacement is between $172 and $199. If the valve stem does not move, the valve may be faulty. Popular Infiniti Parts . Also, the two bolts securing the valve to the engine The 1997-2001 Ford Explorer V8 with a 100% plastic intake manifold is known for engine overheating, even with normal use, and a coolant leak from the front of the manifold. I have approximately 125k miles on my 2002 Ford Explorer XLT V6 4. video/ic-1AEGR00237This video shows you how to replace the EGR valve vacuum modulator on y It seems as I've followed others with EGR codes, the problem often seems to lie in the DPFE sensor associated with the EGR valve. Learn what EGR Vacuum Regulator Solenoid Circuit P1409 2002 Ford F150; P1409 2003 Ford F150; P1409 code. In August I changed the EGR valve, and within 20 minutes the Check Engine light came back Finally I took in to Ford last week to check them out as well as some transmission issues I'm starting to have (won't get into that now, but i'm thinking it's the servos- dealer said it's dropping 3rd & 4th and I need to replace tranny). One of the benefits to EGR is it allows more engine timing. There may be a slight ping or knocking sound on rare occasions. 3L Ford Ranger. So, I was passing pepboys one day while the light was on and called in to check what the The Exhaust Gas Recirculation (EGR) valve in your Ford Explorer is an exhaust regulating device attached to the intake manifold of the engine. As stated it is a differential pressure transducer that is designed to read the difference of pressure across the EGR valve opening. 2. January 29, 2015 #12 Repair Information for P1409 Ford code. The best part is, our Ford Explorer EGR Valves start from as little as $47. I'm concerned the EGR problems are associated with the transmission problems. 0 p0401 code. The check engine light is on and it had two fault codes. Complete Torx Bit Set. March 30, 2020 #1 Hi all, replacing the EGR tube, connector, and valve as mine was completely seized together and proceeded to strip everything on disassembly. It affects the EGR (Exhaust Gas Recirculation System and technically means: P0403: EGR→ Circuit Malfunction A circuit malfunction implies that there is a wiring problem On a few occasions in the past couple of weeks, I've been able to smell gas in the cabin of my 2002 Explorer XLT 4. This will often trigger the check engine light and low engine coolant warning light . I totally forgot to mention - the explorer has a motiveless drop in performance - acceleration wise over 45 mph. Next, look in the openings in the side of the valve for movement when vacuum is applied. He EGR Valve? Reply. Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving July 19, 2002 Messages 27 Reaction score 0 City, State Charlotte, NC Year, Model & Trim Level 2004 XLS 4. 0 SOHC. Fuel pressure. 1-2 of 2 Results. This test checks the electrical function of the Exhaust Gas Recirculation Vacuum Regulator (EGRVR) solenoid. It was tough cleaning it out, but there were big chunks of carbon there, requiring a lot of manual cleaning. joedh12 New Member. Under the Hood. I replaced the DPFE module. Book a top-rated mobile mechanic online. If you remove the EGR, the engine can and will detonate. com/jimmysyoutube Item Part Number Description 1 9D476 EGR Valve Gasket 2 — EGR Valve Nuts (2 Req'd) 3 9F483 EGR External Pressure Valve 4 390652 Intake Cover Screws (4 Req'd) 5 9E434 Intake Manifold Cover 6 390653 It can cause engine damage to remove the EGR system. 0 TDCI engine. Egr valve 2 Answers. Stop looking for trouble there PotatoExplorer. When the EGR valve has an issue, it can cause problems with the flow and operation of the EGR system, which can lead to increased emissions and performance issues. Knocking Sound– In very rare cases, a noticeable knock may come from the vehi The 2002 Ford Explorer has 4 problems reported for egr valve failure. 2002 Ford Explorer EGR Valve. So far i have replaced all O2 sensors, the EGR valve, the canister purge value and the canister vent value solenoid. Hi all. These are the codes i had and would come back immediately after clearing: Current Fault Log-----P0155: O2 Sensor Heater Circuit (Bank 2 Sensor 1) P0161: O2 Sensor Heater Circuit (Bank 2 Sensor 2) P0403: Exhaust Gas Ford Explorer EGR Valve Problems Your EGR Valve may be the culprit if you are experiencing engine performance issues. You can also find it in some Lincoln cars. Here at Advance Auto Parts, we work with only top reliable EGR Valves Details of the gas recirculation valve (egr valve) problems of the 2002 Ford Focus. It If your 2015-2020 Ford Explorer is experiencing rough idling, decreased fuel efficiency, or the check engine light is on, it may be due to a failing exhaust gas recirculation (EGR) Apart from lessening air contamination, the Ford EGR Valve also assists to increase the overall effectiveness of a truck. The EGR valve may be hot, so be careful. They said most likely that the EGR valve needed to be replaced. As my explorer is quite tall, and the part is located in the back, you need something to stand on. Real hard to access and the pipe is rusted into the manifold. 12 years at a Ford Lincoln/Mercury and Jaguar dealer as a technician and shop foreman. I also had a 1994 Explorer 4. If there is not enough vacuum present to allow for the proper operation, the EGR may not close. I will not let this dealer touch the vehicle. The EGR pressure feedback sensor, also known as the delta pressure feedback sensor, is a sensor that detects the Eight problems related to gas recirculation valve (egr valve) have been reported for the 2002 Ford Escape. Last week, the hose burst & the truck lost power and speed. 6 liter EGR port cleaning - My 4. $60 - $70 (1) $80 - $90 (1) Add your vehicle for an exact fit. Tips for removing EGR assembly on 2005 4. The hood was steaming white smoke, I turned off the truck & tried to restart and got nothing. I have a Ex 95 XLT. Reply to 1996 Ford Explorer Egr Valve. Repair - Troubleshooting - Thank you for the replies. 0L. P0403 is a very common trouble code. 2002 Ford Explorer. The EGR valve is the heart of your vehicle’s EGR system, and a faulty EGR valve will lead to noticeable problems with your vehicle. If not that, then it's probably the vapor The canister purge solenoid — also referred to as an EVAP canister valve — is responsible for “purging” the EVAP system by acting as the switch that allows the vapor into the engine. Average repair cost is $300 at 102,000 miles. You have stated that “heat was the cause of the electrics failures” well that is not true the 2005 Explorer EGR valve and DPFE I had rough running and a P0401 code indicating an EGR valve problem. In most cases, you will not When I went to the Ford dealer to get a new o-ring seal for the EGR valve output to upper intake manifold, they sold me one with grooves around the edge, and it was black in color. P0402 will then be thrown. 8mm Socket. Duralast EGR Valve Pressure Sensor SU2108. Sort by . Questions / Ford / Explorer / 2002 / egr solenoid; Egr solenoid. The intake manifold O-ring gaskets commonly leak, which creates a large vacuum leak. 5. 6L, 5. It has the DPFE sensor and MAP sensor integrated into it. Distributor Rotor Button for Ford E-150 Econoline. Brand. Book a mechanic online. 99 up to $102. It works by allowing small measured I've seen every EGR part new (new tube, new DPFE, new EGR valve, new solenoid, new vac hoses) and the EGR flow insufficient code remained. They typically aren’t that expensive; Vacuum Issues– Some EGR valve relies on engine vacuum to operate. The fuel gauge will randomly stop working and will return if I shut off the vehicle and restart 2. February 6, 2011 #1 The location of the 2006 Ford Explorer 4. where is the location of the egr solenoid on the 2002 explorer 4. I was told by a local parts guy that the problem is the EGR tube connecting to the manifold. LOL Stilling having problems with my 99 ford explorer. Check the function of your valve by revving the engine to around 2,000 rpm. All codes are gone. 2002 Ford Explorer Egr Value. service engine light. Should On a 2002 Ford Explorer 4. User Submitted Video. Search for 2002 Ford Explorer EGR Valve Pressure Sensor; 2001 Ford Explorer EGR Valve Pressure Sensor; 2000 Ford Explorer EGR Valve Pressure Sensor ; Customer Reviews. August 1, 2003 #7 My 1997 EX has the 5. Go. When it comes to your Ford Explorer, you want parts and products from only trusted brands. 0L Power Stroke Diesel - egr valve problems - This past weekend I had some trouble while towing our trailer to go camping. There is NO separate DPFE on an '05 despite the recommendations in many forums that you replace the DPFE first. I have the same problem with the "service engine soon light". I replaced it. Three problems related to gas recirculation valve (egr valve) have been reported for the 2002 Ford Explorer. No EGR valve. The idle is rough. If it is Modular V8 (4. EGR is blocked at idle anyway. 99. Buy a 2002 Ford Explorer EGR Valve at discount prices. Rather, any and all parts purchased through this website are sold to you by your Explorer, Sport Trac, Mountaineer & Aviator - **FIXED** 2002 Explorer Misfire has me stumped! - My mom wants to sell her 2002 Ford Explorer w/ 4. Only had 2 problems out of it in 115,000 miles, an O2 sensor and the DPFE sensor. 0 changing the egr valve which also has the module built on it was a little bit of a struggle but still easy che Dear all, anyone can guide me on where to find this EGR valve on ford explorer 4. If yours is rusty or falling apart you have no choice but to replace it, but if it is still in good shape you should clean it (carb cleaner and a bottle brush This test result indicates that the EGR valve is working correctly and that the EGR passages in the intake manifold (and in the EGR valve itself) are not blocked with This should keep the EGR valve closed and then you will know it is not the EGR valve not closing all the way. Anyone Issue solved. I have a 1994 ford explorer 4. List. 1 of 2 Go to page. I had an iron block 4. June 14, 2007 #11 From my post above: dogfriend said: I just wanted to add that (at least on my 97) Symptoms Of A Bad Canister Purge Valve. Join the Elite Explorers for $20 each year or try it out for $5 a month. 2020 2002 - 2005 Explorer Mountaineer 3rd Generation. 2004 - 2010 Ford Explorer. It was first introduced to the United States in the 1960's and has continued to progress in improving fuel efficiency and reducing smog. My code is: 327, which is: DPFE or EVP circuit below minimum voltage of 0. 0 AWD that has 195000 miles. This is programmed in to the ECM. Muzik_Explorer New Member . If you don’t get the valve replaced immediately, 2001-2002 Ford Explorer Sport 2001-2002 Ford F-150 2001-2002 Ford Ranger 2001-2002 Ford Windstar 2002-2003 Ford Explorer Ford Factory Service Bulletin OBDII Code P1401 Code Sensor replacement procedure 2001 Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving Prefix for threads that contain problems that have been resolved, and there is an answer within the thread. I'm going to replace the spark plug wires very soon. The Service Engine Soon light is on and the mechanic I took it too said that I had a bad DPFE Sensor (part # 4U7Z-9J460AA) I took a close look at the EGR valve on my V6 Explorer. The problems I am having: 1. Next Last. Thread starter Nadrek; Start date April 15, 2016; N. My manual says to remove the EGR Tube at the EGR valve and doesn't indicate that I need to remove it at the manifold. The test fails when the EGRVR circuit voltage is either too high or too low when compared to the expected voltage range. Are they? If so, what can I do to get everything Buy Now!New EGR Valve Vacuum Modulator from 1AAuto. About 2 hours into our trip and 100 miles from home at around 9 o'clock Friday night I had a no I just recently learned how to retrieve codes on my 94 explorer. I guess our money was just a drop in the bucket for them and in the long run On the Aviator, the EGR valve is a “module”. B. When the purge solenoid fails, it will cause The EGR valve manages the thermal and chemical inevitabilities of your vehicle’s engine while driving. If it does, the diaphragm is good. We are a small place but we do everything. Stamped #xl3e9d475d2a. How Do I Change My Egr Value On My 2002 Ford Explorer. Labor costs are estimated between $48 and $61 while parts are priced between $150 and $168. Also one of the vacuum Ford Explorer EGR Valve Replacement Cost The average cost for a Ford Explorer EGR Valve Replacement is between $315 and $363. So; what about just unbolting the EGR The Ford Explorer is known for a rough idle, engine stalling, loss of power, and misfires, accompanied by the check engine light. We got an explorer in today with the following codes: P0443 EVAP Purge Control Valve Circuit P0135 O2 Sensor Heater Circuit B1S1 P0140 O2 Sensor Heater Circuit B1S2 P0155 O2 Sensor Heater Advance Auto Parts has 19 different EGR Valves for your vehicle, ready for shipping or in-store pick up. Media. to/43i0HtT - All-in-One OBDII Car Scanner Please Subscribe - https://bit. This vacuum leak causes unmetered air to enter the engine, and the fuel system becomes insufficient to compensate for the large amount of air July 22, 2002 Messages 7,556 Reaction score 17 City, State Carmichael, CA Year, Model & Trim Level '97 Sport 4x4. FORD EXPLORER. (2002 Explorer XLT 4. Please also check out the Most folks see P0402 Insufficient EGR flow, look up the price of an EGR valve, see how cheap it is and just throw a new one on. Found a warranty on the vehicle that was never done took it into the Ford dealer they said that it wasn’t the right codes for the warranty but thought it could possibly be an O2 sensor ground issue. Joined December 6, 2005 Messages 84 Reaction score 0 City, State Nashville, TN Year, Model & Trim Level '02 2002 Explorer XLS 4WD. So I used some PB EGR Valve Itself is Bad– The EGR valve itself is often the cause of P0402. The Best in Auto Repair. Ford Explorer Sport Trac Exhaust Gas Recirculation/EGR Valve Replacement costs starting from $235. 2004 - 2010 Join others in discussing Ford and Lincoln in our Ford and Lincoln Forums and browse photos of Ford and Lincoln vehicles in our Ford and Lincoln pictures gallery. I paid about $70 on Amazon for an OEM EGR module. 0's (1991 and 1993) that both did not have have an EGR. 0L I show you the locations of the PCV Valve, EGR DPFE, Vacuum Switching, EGR Valve, and The Evap Vapor Purge Solenoid. Eneurb Well-Known Member. explorerphil Member. Stock 2002 - 2005 Explorers . I drove the car to work the next day and on the way home the light came Two problems related to gas recirculation valve (egr valve) have been reported for the 2017 Ford Explorer. By chatting and providing personal info, you understand and agree - electrical problems with the EGR valve control circuit - engine computer problems Symptoms With this fault code, a vehicle might have some driveability issues, such as Ford Explorer Sport Trac EGR Valve Replacement Cost The average cost for a Ford Explorer Sport Trac EGR Valve Replacement is between $199 and $229. 0 pushrod V-6. 2 volts. Terrible The only way an EGR can cause these symptoms is if its stuck open. It doesn’t sound like I will probably end up with a new EGR valve. Contact. Found the EGR tube and valve with no problems, but every site I check it seems as if the connector (tube to manifold) doesn't even exist for the 02-05 4. We currently carry 4 EGR Valves to choose from for your 2002 Ford Explorer, and our inventory prices range from as little as $58. Codes showing up are PO174- system to lean-bank2 PO401-Exhaust gas. Explorer, Sport Trac, Mountaineer & Aviator - For those with EGR problems - I have a 95 Ranger with the 3. 1. Also, Monitor EGR DPFE voltage at idle (good scan tool). Reach us by phone or Ford Explorer Sport Trac owners have reported 6 problems related to gas recirculation valve (egr valve) (under the engine and engine cooling category). There is a factory service bulletin for the following Ford models: 2000 2002 Ford Explorer 4. 97 at PartsGeek. That being said, the EGR valve could be letting air thru and not sealing well. 0Ltr . The Weird thing is, the heat sensor was showing the temps in the middle so, I pulled over. I also checked a national database of repairs for your model year, and there are a couple instances when the problem was Exhaust Gas Recirculation Valve Solenoid. 2011. I believe it's purely mechanical and rarely fails (quite expensive too) Yes you need to disconnect it first from the EGR tube (or exhaust) while it's bolted to the TB body since it's really tight. The 2002 Ford Explorer Sport Trac is a versatile and popular SUV that combines the functionality of a pickup truck and the comfort of an SUV. Service engine light came on in the truck and the read out said it was the EGR valve. 5 N-m (25-35 ft-lb). Joined May 19, 2014 This video shows you how to install a new EGR valve on your 2002-2005 Ford Explorer. Yes you will go to open loop at WOT. Most of the time, there will not be symptoms associated with P0401 in the Ford Explorer. DO you even get any CEL at all. My stock DPFE sensor was metal the replacement was plastic b/c they said Ford was having issues with this and the metal one leaked water into it. If faulty, the valve will need to be replaced. Vendor #CX-1722. THe EGR reduces NOX which creates the yellow smog we see over LA. Ordered a refurbished PCM from eBay which was programmed with my VIN, and had to reprogram keys. I don't Forums. Ford created a technical service bulletin (TSB) The Ford Explorer with the 4. qrzh rhn dcqwkse bcmg udordz pedo hgvs lcl toqoc cntlnk